DESIGN, WINDING, & ASSEMBLY
It is our standard practice to incorporate the following procedures when rewinding power transformers:
• CORE The existing coils are removed from the core and the core is removed from the structure, completely reinsulating the core from the structure. At this point the only components that are recycled are the core steel and transformer tank.
• TANK The tank is pressure tested to ensure integrity and any areas of concern are either machined (in the case of gasket surfaces) or welded.
• COILS All coils will be balanced to minimize short circuit forces. A computer short circuit analysis of the new design will be made to determine short circuit forces and stresses the coils will receive. (NOTE: See Short Circuit Analysis). As required, steel clamping structure, tip rods, and jack bolts will be modified as needed to meet forces. At a minimum, high density insulation material will be used for coil forms, spacers, etc. All coils will have thermally upgraded paper insulation and will be wound utilizing techniques equivalent to the latest factory procedures.
• GASKETING New gaskets will be installed to seal all accessories, bushings, and other devices attached to the transformer both oil to oil and oil to air. The interior of the tank, the radiators, and the core structure will be flushed and cleaned.
• INSULATION The original insulating material used between the core and the tank will be replaced with new insulation. |